Knitting Machines

Bond Knitting Machine Owners Manual

The country’s largest production base of sweater

After engaging in the seventies township to do, engage in joint venture eighties, nineties engage in private three stages of development, the city’s sweater industry is developing rapidly, and formed a fan-centered cross-regional cluster development trend, the success of building sweater industry, the economy of the plate.

First, sweater status of cluster development

(A) “swarming” development, begun to take shape.

Wujiang City, sweater industry began in the last century, 70’s, mid-and late 90’s large-scale development, the recent three years, surging wave of private capital investment to further accelerate the accumulation and development of the industry. Wujiang sweater industry has now a considerable overall size, with flat knitting machines 45093 Taiwan, employing more than 40,000, of which more than 20,000 migrant workers. Only Hengshan Township, which have a horizontal plane nearly 30,000 units, electric knitting machine, computerized flat knitting machine of more than 2000 units, of which more than 300,000 yuan price of computer flat knitting machine nearly 100 units, more than 7,000 households in the town there are more than 3600 families directly engaged in sweater production, more than 1,000 households in sweater industry-related supporting services. As of August 2003 million yuan in investment of more than 5 sweater enterprises, 500 million or above are 11, 100 million or above are more than 500, Ultra 100 million annual sweater, the average daily have hundreds of thousands of sweaters on the market, the products are exported to all over the country and the United States, Russia, the Czech Republic, Spain and other countries and Hong Kong region, with annual sales exceeding 1.5 billion.

(B), along the related industries, and economic prosperity.

Sweater industry development led to a leap in cross-fan industrial economy, and now the town has formed a cross-pin fan textiles, jet weaving, dyeing chemicals, machinery, casting a number of characteristics of the industry, tertiary industry also will continue to develop. Sweater industry has also led to the rapid development of the local farmers become rich. 2002 Hengshan Town, annual per capita income of 8,000 yuan per capita deposits, more than 17,000 yuan, the town is currently 30% of households household assets more than 1 million yuan, farmers villa rate of 35%. In the famous village of Leaf sweater professional home port, all port, She Harbor Village, the peasants per capita income reached 20,000 yuan each year, there is one in every two households has played a villa built.

(C), pay attention to the scale of development, and to build a carrier.

At present, the Wujiang Hengshan the sweater industry, already constituted by the cottage to the large-scale development, from manual to mechanized evolution, from materials processing to enhance the brand a new trend, and from Italy, Japan, South Korea, the introduction of advanced computer knitting machine upgrade its products. In order to further enlarge and strengthen the economic section sweater, expanding concentration effect, Hengshan Town, Wujiang City, has also developed an knitwear Science and Technology Park, foreign investment zone, flag the north private development zone, export-oriented Agricultural Comprehensive Development Demonstration Garden and other “Big Four park, “for economic development to build a new carrier. Such as needle Textile Science and Technology Park, focusing on the development of high-grade wool sweater, textile processing park at the present have been settled more than 10 enterprises, investment of hundred million. And covers an area of 33,000 square meters, invested 31 million yuan in Jiangsu horizontal fan sweater Mall, is also gradually becoming a production base for cross-selling sweater fan window and convergence of national bond markets for the sale sweater.

(D), the Government’s strong support, marching forward despite difficulties.

Cross fan sweater manufacturers who wish to engage Although many, but the scale is not large. In the more than 3600 households in Hengshan Town, sweater manufacturing enterprises, 90% or more with only dozens of flat knitting machine is the “front shop, back factory” type of family workshops. This cottage-style enterprise technical force is relatively weak, the product grade is not high, in the fierce market competition are losing the battle. In addition, the horizontal fan sweater out of their own production more than 90% are shipped to the field to sell, mainly in Zhejiang and Changshu, China is now the largest distributing center of Zhejiang Puyuan cardigan sweater market, which 70% of the sweater is horizontal fan production. The production part of the profits of much less than sales of links, rather than as a production base for knitted sweater distribution base, horizontal fan sweater is often more of the profits of producers to sell business retention. Potential Xiaoli thin, so that cross-fan sweater industry in facing the dilemma of sustainable development.

In view of this situation, Hengshan Town Party, the Government launched in 2002 to “start a market, focusing on support for 20 mid-range scale enterprises, enlivening the 3000 supporting enterprise” as the main content of the “123″ project. Know the real situation in the queue, based on a number of listed companies have a certain strength training as a key target, and actively guide them onto the scale, brand-oriented, export-oriented development path, and strive to build 10 of a certain scale and global brand awareness, product quality to the high growth company, and through these enterprises to improve their market reputation horizontal fan sweater to upgrade the whole industry grade. The Government has also selected 20 medium-sized family-owned enterprises, efforts to support the company allowed to change the mode of operation. For a wide range of small amount of more than 3000 families supporting home-based production households, Hengshan Township proposes to change family workshops for the joint household production, supporting the production of corporate production in various forms so as to win the market.

Second, sweater industry cluster analysis of the characteristics of the development of

(A), family-run workshop, is developing rapidly

The late 70s of last century, cross-town hardware factory fan purchased three sets knitting machine, and from Shanghai invited “technical aid” and started to set foot in sweater production, build a new Knitting Factory opened since then for the horizontal fan who opened the door to prosperity . Sweater industry, with less investment and quick results to build a new Knitting Factory in the success of converting the second year in succession a number of villages have played a number of organized collective nature of the sweater factory. In 1988 the town had four township and sweater factory, village sweater factory 14, 540 employees, when the horizontal fan sweater bring 1.06 million profit. The sweater industry to really take in the transverse fans “swarming”, but also due to involvement of private capital. The late 80s, a number of collective enterprises of the supply and marketing staff, managers have to seek out of enterprise-development, and run from the private woolen sweater factory. Arrivals into a horizontal fan sweater major industrial force in the development of the scale from the initial one or two sets of flat knitting machine and gradually roll growth and expansion into the dozens, while these people bring friends and relatives, neighbors sweater with the development of production and processing. There are “sweater first village,” said the leaf village, home to Hong Kong more than 90% of rural households engaged in production or to engage with the cardigan sweater industry, related industries, the village has more than 3,000 types of flat knitting machines, annual output of wool T-shirt 10 million, per capita annual income of 20,000 yuan Chao. This cottage type of sweater production line in the transverse fan since the sweater industry, through this way, and horizontal fan in people with a wide range. Sweater industry, the “sparks” in the town and eventually became a “Liaoyuanzhishi.”

(B), low-cost mode of operation, competitive

Represented by Wujiang Hengshan sweater industry, mainly based on cottage industry developed. Although a weak foundation, poor foundation, but there are also some unique advantages, namely low cost, low cost, a similar sweater than other companies low 2 – 4 Yuan. Others can not do business at a loss, they not only can do can make money, which has a considerable competitive edge. Facts have proved that sweater industry, Wujiang City, the product positioning in the middle and low this level, relying on Tongxiang Puyuan, Changshu strokes and other mall-based sweater market for the sale of this strategy was successful. Cross fan sweater currently sells mainly, accounting for about 80% of the total, located in small cities and rural areas of this country’s largest consumer group. To meet the different materials, different grades and the various seasons of the production requirements, horizontal fan sweater and processing enterprises to configure 5-pin to 14 pin flat knitting machines and many other specifications of raw materials from the original acrylic, rabbit wool to the current all-wool worsted ice hemp, cashmere and many other types of low-level popular with consumers.

(C), cluster development, integrated high -

With a series of cases of the introduction of relevant policies, Wujiang Hengshan sweater industry “cake” bigger and bigger, before and after the matching sweater manufacturing enterprises gradually formed. Hengshan Town, on the point of view, has now formed from the spinning, dyeing, sand wash, printing, knitting, packaging, production, supply and consignment to the sale of one-stop service system, and the supporting facilities have improved, so that the owners of those engaged in sweater production achieved sales of both finished products from raw materials to be able to “stay at home.” At present cross-town fans a woolen mill, polyurethane-coated factory 2, printing and dyeing processing enterprises 5, sweaters retail outlet operated ultra-100, the town most of the people engaged in the production associated with the sweater work. Wujiang’s sweater industry has to form a horizontal fan-centric, a temple in Hong Kong, Ping Wang, Mei Yan, eight are, Taoyuan and other towns echoes a regional trade blocks, showing the characteristics of the regional economy, there are also quite well-known across the country. Wujiang sweater industry is currently on the basis of its own characteristics, take the brand, large-scale development. “123″ implementation of the project will allow both horizontal fan sweater industry, “aircraft carrier”, also “joint fleet”, and change the original loose, “fragmentation” in a loose cluster of close enterprise “joint operations” strategic alliance-based enterprise cluster , so that horizontal fan sweater market competitiveness greatly enhanced.

(D), the work of a solid forceful, obvious effect

1, support for greater efforts in technical innovation. Municipal enterprise technological progress in the establishment of a support fund to the introduction of advanced technology, to give a certain percentage of interest payments on loans. All relevant departments to actively seek up various preferential policies to support enterprises and effectively promoted the cross-fan sweater cluster development.

2, greater efforts in research and development. Hengshan Town, is currently R & D center has been established through the “production, learning and research,” a combination of, strengthen basic research, new product development, new technology applications as well as the transformation to enhance scientific and technological content of products, an increase of value-added products. Product R & D Center in the service of product development for SMEs has played a larger role.

3, create a great brand strength. Operation can increase the brand value-added products from the brands profits more than 30%, while production is only 10-15% processing fee. Hengshan Town, to encourage enterprises to register the product trademark. Has also organized special personnel collected prizes trademark symbol, trademark of a good reward. For creating jobs, corporate trademarks to give key support to help striving to provinces, municipalities and brand, or well-known trademarks, well-known trademarks. A registered trademark of the company now applying for up to 18 home and emerged red roses knitted clothing, Kinmen and Matsu sweater, knitted garment such as a large number of Sanli sweater scale enterprises, and established the three benefits, Kinmen and Matsu, Hongshun, the Menorah, Lin Fang, snow-capped mountains, BMW and some other brand sweater, “123″ project bear fruit.

4, large export-oriented development efforts. Investment Hengshan Town, has reinforced its efforts, through preferential policies and to strengthen efforts to attract Guangdong Province, Wenzhou and other places merchants, and Japan, South Korea and Taiwan businessmen to the city settled in the town of sweater production centers, but also to attract enterprises to invest in supporting factory, or set up offices. Created a better fit sweater good atmosphere for industrial development, so that to further strengthen Wujiang sweater industry advantage.

Third, the development of industrial clusters sweater Forecast

(A), a huge potential demand for products

Business Information Center, according to national key large-scale retail enterprise commodity sales statistics, in 2002 annual sales of cashmere and wool sweater 16.557 million, an increase of 7.3%. Although the rise of cashmere sweater to sweater market, a big impact, but the original cashmere cashmere production is low, yarn strength is not enough, do not wear, easy care and the price is high, not easy to become a mass product, so it is no substitute for sweaters. Sweater Market is still a not yet fully tapped, and the largest market in the ascendant. In addition, China is a populous country, consumption, diversification, and rural clothing high demand. Existing market is not, “15″ period average annual growth of 12 million people nationwide each year there are 40 million rural laborers to cities, levels of consumption continue to improve, and carries a huge market potential. Coupled with China’s textile products in the international arena more competitive, export channel for smooth, textile exports. As the domestic and international market has great potential, as long as low-cost basis, to further improve quality, expand the assortment to maximize meet customer needs, sweater industry outlook remains very broad.

(B) changes in market demand, greater

The face of increasingly fierce competition in the industry and the great potential of product demand, market competition cardigan way the changes in response to market demand, raw material from the fight, that price into a fight craft, fight style, and to fashion, personalized development.

Changes in the market the opportunity to nurture the business, as people’s living standards continue to improve and continuously improve the aesthetic point of view, clothing fashion trend becomes increasingly obvious. Sweater as a clothing product, its consumer focus is gradually shifted from the technical content of the fashion content. Coat-oriented, fashion-oriented, personalized, diversified, practical, serialization is the sweater market development trend. Sweater pattern design, fabric choice is particularly important, while low-volume, multi-variety production will gradually replace the mass-type industrial production. With the popularity of apparel fashion trends, consumer more value the brand sweater, the pursuit of brand-name effects.

(C), the increasingly fierce competition in the industry

At present, some cashmere sweaters and processing enterprises by virtue of its brand strength and production base, equipment and other advantages, began to have entered the field of sweater. Such as the Tianshan textiles, Jinyu Group, Shengxuerong and Ordos through the listing and placement of shares to raise a lot of money, have an extension of the sweater market. Inner Mongolia Erdos sweater in addition to the current production base of production, the Zhejiang many enterprises are still OEM. At present, China’s sweater market demand, but the collection of a large number of medium and low brand, many well-known brand cashmere industry will no doubt be further exacerbated sweater to join competition in the market, it is bound pattern sweater market in 3-5 years redrawn. At the same time as the imported goods to reduce tariffs, more foreign brands wool knitted garments to enter the Chinese market. Therefore, in future the pattern of domestic wool knitted apparel market is bound to change, meaning competition will become more intense. Domestic wool knitted apparel, wool, wool blend products the proportion of large, big demand for wool, while wool mainly rely on imports. Present world wool prices up, supply has decreased a great impact on the industry.

4, sweater cluster development related to the proposed

(A), to strengthen scientific and technological research and development and training

1, established R & D center. Quality is the life of the product, the product is the enterprise’s life. One is necessary to guide enterprises to establish their own R & D center, to formulate appropriate policies to support them, and gradually extend it to expand, so that key enterprises have this kind of institution, and constantly enhance its development capabilities. Two townships in the backbone of the establishment of R & D center, the center of the formation of joint-stock, township organizations, civil society-based, the city support, self-financing. Colleges, universities and scientific research linked to new compensation for the use, the city rating incentives to promote the stable development of R & D center, and gradually to reach in order to guide product development, market consumption purposes.

2, create a staff training center. The steady development of an industry and the steady improvement of skills of workers is closely related to. As the Wujiang Silk industry, like Suzhou Silk Institute of Technology and the Wujiang Silk Wujiang secondary to the development of silk industry, a lot of talent, effectively promoted the silk industry. It is therefore recommended by the Government allocated some funding to Wujiang vocational secondary schools as a base for school-enterprise linked to the backbone for the sweater business enterprise training to carry out various forms of technician training courses to improve the quality of workers to meet growing production needs.

(B), to achieve 4 to enhance

1, vigorously strengthen technological innovation, efforts to improve the equipment level. Hand Knitting Machine exhaustion due to large, labor-intensive, while the electric knitting machine precision is poor, the flexibility is not enough, so the application of computer flat knitting machine has become an inevitable trend of development of the industry sweater. The introduction of computerized flat knitting machine has many advantages: (1) to improve the staff working environment; (2) reduce the labor intensity of workers; (3) improve the weaving efficiency; (4) significantly reduced labor costs; (5) to improve product quality and grades. In addition, with advanced computer flat knitting machine equipment, easy to pass, including the ISO9000 quality system, ISO14000 environmental protection system, and the international system of certification, for the horizontal fan sweater to remove barriers to the export trade, and pave the way; around the horizontal plane of the technological transformation, dyeing equipment must also be increased accordingly. Advanced equipment to be used to achieve the same inside and outside the foreign package dyeing, there is no color difference levels, to meet the future needs of yarn-dyed; into a T-shirt dyeing and finishing should be enhanced at the current level. For shrinkage strictly controlled within the allowable range to prevent uncontrolled, loose and tight.

2, and actively support key enterprises to greatly enhance enterprise scale. Hengshan Town, Wujiang City, Wuzhong District Tomura are two different types of sweater production base. 2 town started similar joint venture with Shanghai the same way, but nineties began to develop ways to start is different. Zhejiang Hengshan to the line to further develop family sweater production in full swing to develop industry, overwhelming large-scale development. And Tomura collective industry was mainly horizontal fan can not compete, so run port, engage in foreign trade, improve the level of development. So far, the cross-fan device called the three “3″: that is more than 30 high-end computerized flat knitting machine, 3000 electric knitting machine, 30,000 hand-knitting machine. And Tomura 8000 hand-knitting machine, sweater more than 20 enterprises, more than 10 backbone enterprises. The results of two towns is almost sold, but the sharp annual interest vary widely, cross-fan’s largest sweater company handed over 500,000 yuan revenue, Tomura largest enterprises handed over 5 million yuan tax revenue. Therefore, the need to do larger and stronger city’s sweater industry, promoting the sweater industry cluster development, we must cultivate a number of profit and tax of 100 million yuan of the backbone, making them driven export of products to drive small businesses and cottage industries go hand in hand, the formation of large, medium and small three levels of development, has become imperative.

3, efforts to expand markets and enhance product grade as soon as possible. In order to change the city’s sweater domestic and export low-end products and high-end products are a one leg shorter leg length the status quo, we must do the following three tasks. A need to vigorously develop the international market, the establishment of new sales platform; 2 to determine the new consumer goals, brands and create brand names and create a new consumer level; 3 to speed up product development efforts, and actively guide the market consumption, and efforts to change raw materials, styles , printing and dyeing the three “old faces” as soon as possible to enhance product grades.

4, emancipating the mind and the difficulties, and comprehensively improve the quality of personnel. First of all, building owners, we should emancipate our minds, to overcome the “little wealth that is full”, “chipping away” of small-thinking, open-minded to continue to accelerate development; 2 to “dare to vie with one another” and accelerate the technological transformation, to snatch the market high ground ; 3 to “press ahead despite difficulties,” focus on improving the quality of the owners. Secondly, we must strive to improve staff quality, strengthen the introduction and cultivation of talents, it would be difficult to adapt to high-end products for export and production needs.
About the Author

I am an expert from China Manufacturers, usually analyzes all kind of industries situation, such as ag tires , milking machines.

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